Based in San Diego, CA
Custom Carbon Fiber Manufacturing
We bridge the gap between expensive domestic prototyping and risky overseas mass production.
We turn your designs into finished parts, leveraging 20+ years of composite expertise to deliver OEM quality at scale.
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Why Partner with C7?
San Diego Based Logistics
No overseas delays. All projects are managed and shipped from our San Diego distribution center.
Volume Capable
Optimized for series production runs from 50 to 5,000+ units per year.
End-to-End Service
From your CAD file to final assembly. We handle Tooling, Manufacturing, Finishing, and QA.
Capabilities
Engineering & DFM
We optimize your CAD for manufacturability. Whether you have a print-ready file or need reverse engineering from a physical part, our team prepares your project for scalable success.
Tooling & Molds
In-house high-precision tooling. We design and manufacture multi-piece molds capable of complex geometries, ensuring dimensionally accurate parts for long-term production cycles.
Tooling & Molds
Utilizing Vacuum Infusion and Pre-preg Autoclave processes. We specialize in high strength-to-weight ratio components (CFRP) with repeatable quality standards.
CNC Trimming & Drilling
Precision CNC routing for perfect edge trimming and hole placement. Every part matches the drawing, ensuring seamless integration on your assembly line.
Finishing & Clear Coat
Class-A automotive finishes. Our facility features dedicated paint booths for UV-stable clear coating, primer application, and polishing. Parts arrive ready for the showroom.
Assembly & Bonding
Full assembly capabilities. We handle structural bonding, metal insert installation, and hardware integration. You receive a finished sub-assembly, not just a raw shell.
Facility & Equipment
Current Capacity & Technology
Curing & Molding:
Autoclave & Walk-in Ovens. Capable of high-pressure consolidation for structural integrity and superior surface finish. Large volume ovens for curing oversized molds and parts.
CNC Machining:
4-Axis & 3-Axis CNC. Large Envelope 4-Axis Routers for trimming complex geometries and 3-Axis Mills for mold making and hardware processing.
Expansion Update: Large Format 5-Axis Mills scheduled for installation in 2026.
Precision Cutting:
Automated Ply Cutters. Computer-controlled fabric cutting systems. This ensures 100% consistent ply geometry for every kit, minimizing waste and guaranteeing part-to-part repeatability.
Scanning & QC:
Metrology-Grade 3D Laser Scanning. Used for precise Reverse Engineering of OEM parts and final Quality Control inspection to verify dimensional accuracy against CAD data.
Paint & Finish:
Down-Draft Paint Booths. Professional automotive-grade booths with baking capability, allowing for filtered, dust-free application of primers, clear coats, and paints.
Industries Served
Whether you need the flawless Class-A finish required for automotive showrooms or the structural weight-savings demanded by commercial UAVs, we adapt our composite solutions to your specific industry constraints.
Automotive Performance
Private label manufacturing & Limited-run OEM
Commercial UAVs & Drones
Lightweight structural components for agriculture & survey
Marine & Watercraft
Corrosion-resistant interiors, hatches, and hull components
Industrial & Robotics
Housings and structural arms for automation equipment
Luxury & Consumer Goods
High-aesthetic carbon fiber for sporting goods & design
Partnering with C7 Carbon
Start Your Production Run
We are optimized for Series Production. To ensure the highest quality for our B2B partners, we have specific project requirements:
Series Production Focus:
We are looking for partners needing 50+ units annually.
Project Launch Budget:
New projects typically require an initial investment of $8,000 - $10,000 for Engineering (NRE) and Tooling.
Annual Volume
Our facility is best suited for accounts with a potential of $50,000+ in annual production.
Request a Production Quote
Our engineering team reviews every inquiry personally.
You will receive a response within 24 hours (Monday - Friday).
You will receive a response within 24 hours (Monday - Friday).
